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Fully Automated Bottle Filling Capping Labeling And Packaging Production Line 1

Fully Automated Bottle Filling Capping Labeling And Packaging Production Line 2

Fully Automated Bottle Filling Capping Labeling And Packaging Production Line 3

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Fully Automated Bottle Filling Capping Labeling And Packaging Production Line 10

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Fully Automated Bottle Filling Capping Labeling And Packaging Production Line

This production line integrates high-precision filling, dual-sealing, and high-quality labeling. It employs a 6-head piston filler with PLC control to ensure accurate dosing, while a rotary tracking capping system and electromagnetic induction sealing provide reliable external locking and internal sealing. Equipped with a dual-side labeler and sponge roller smoothing process, it guarantees flawlessly smooth labels. The fully automated and seamlessly connected system is specifically designed for liquid/semi-fluid products in the daily chemical, food, and cosmetic industries that demand high standards of sealing, precision, and appearance. It delivers efficient, stable performance, enhancing both production capacity and quality control.

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Product Introduction

This fully automated production line integrates filling, sealing, and labeling processes, delivering high efficiency and consistent quality.

Key features include:

High-Precision Filling: Utilizes a 6-head piston filler driven by PLC control to ensure accurate and consistent dosing for liquids and semi-fluids.

Dual-Sealing System: Combines an electromagnetic induction sealer for tamper-evident inner sealing with a rotary tracking capper for secure external closure.

Premium Labeling: Equipped with a dual-side labeler featuring a sponge roller mechanism to apply smooth, bubble-free labels.

Automated Integration: All units are seamlessly connected for continuous operation, minimizing manual intervention.

Industry-Specific Design: Ideal for demanding applications in cosmetics, food, and daily chemical industries where sealing integrity, precision, and presentation are critical.

Details

dual conveyor belt structure

The dual conveyor belt structure ensures stable and precise feeding of bottles into the labeling system.

labeling system

The labeling system clamps bottles vertically, applies dual-side sticker labels, and uses brushes for initial smoothing.

twin sponge rollers

The system features twin sponge rollers that perform secondary label flattening, ensuring a smooth and bubble-free finish.

Multi-head filling nozzles

Multi-head filling nozzles are made of 304 stainless steel and can be customized with options for drip-free mechanisms and height-adjustable operation to meet specific filling requirements.

304SS Material Barrel

This system features multiple 304 stainless steel barrels, each supplying material to a dedicated filling nozzle for simultaneous and synchronized operation.

Cylinder-Driven Piston Filling

This mechanism utilizes a pneumatic cylinder to actuate the piston, enabling precise and repeatable volumetric filling. The filling volume can be precisely adjusted by setting the cylinder stroke directly on the control panel.

Rotary Turntable Capping System

A rotating platform with multiple capping stations for continuous, high-speed sealing.

Inclined Cap Feeder

This unit, paired with a customized guide rail, orients and delivers caps directly to the capping head.

Multiple Tracking Capping Heads

These heads follow the moving bottles on the conveyor, performing continuous and synchronized capping for non‑stop, high‑speed production.

Cap Supply Turntable

This rotating platform acts as a buffer tray, receiving pre-oriented caps from the feeder and presenting them directly to the capping heads.

Continuous Electromagnetic Induction Sealer

This non-contact system uses a high-frequency electromagnetic field to instantly heat and bond aluminum foil liners onto container openings, providing airtight inner seals. It operates in-line at high speeds, ensuring consistent and tamper-evident sealing for products in food, cosmetic packaging.

Control Panel

Allows adjustment of sealing height and power. Features three air-cooling vents to ensure sufficient cooling.

Long-type Induction Sealing Head

It generates a continuous high-frequency magnetic field that induces instantaneous heating of the aluminum foil liner inside the bottle, creating a secure and airtight seal directly at the bottle mouth.

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