Automatic Filling Capping Machine & Rotary Bottle Unscrambler
Automatic Filling Locking Machine
Bottle Unscrambler Guide Rail Structure
Function: To provide a stable and orderly conveying channel for bottles, ensuring they enter the filling area in the correct orientation.
Features: Adjustable width, low-friction materials, ensures smooth bottle transition and prevents tipping and jamming.
Three Turret System
Function: Coordinates the timing of the entire process, enabling indexed bottle conveyance.
Infeed Star Wheel: Transfers bottles from the guide rail to the filling station.
Center Turret: Transfers filled bottles to the crimping/rolling station.
Outfeed Star Wheel: Discharges the finished, crimped bottles.
4-Gear Pump Filling System
Function: Serves as the core of filling metering, precisely controlling the fill volume for each bottle.
Features: Extremely high accuracy (±0.5%), ideal for medium/high viscosity liquids; each pump is independently driven by a servo motor for easy adjustment.
4 Filling Nozzles
Function: To channel liquid into the bottles; the final component executing the fill.
Features: Anti-drip design keeps bottles clean.
Vibratory Bowl
Function: Automatically orients and aligns bulk roll-on aluminum caps, ensuring they are discharged opening-down.
Features: Uses vibration and specific tracks to sort and orient caps, providing a continuous supply to the capping process.
Cap Feeding Mechanism
Function: Receives caps from the vibratory bowl and positions them precisely over the bottle mouths, ready for crimping.
Features: Ensures the cap is accurately centered on the bottle neck, which is the first critical step for successful roll-on capping.
Roll-On Metal Cap Crimping Head
Function: This is the core component for roll-on crimping sealing. It does not screw on the cap but performs vertical pressing and radial rolling to form the seal.
PLC control panel
The PLC acts as the brain of the automated system. It follows programmed instructions to manage all the machine's movements and processes. Designed for reliable operation, it features simple controls and built-in safety protection. The system is also easy to maintain and adapt to different production needs, ensuring smooth and efficient operation.